Thermals:
View attachment 32607
The only thing I did was to remove the backplate on the side with the power button, plus I placed a 12cm fan on top of the case and set the steering machine (esp32c3) to turn on the fan on the lowest speed at 43°C. Red line shows the power consumption, green the average power consumption, blue and dark green min and max, and yellow the temperature, measured in the center of the case, between the fins.
Conclusion: the fan never ran in the past two days. I have short peaks with 40.5°C case temperature, but this still leaves a huge energy buffer for the CPU to push more heat into it, until it becomes problematic. The fan turned on once so far in the past 10 days, for 5 minutes, After reaching 43°C case temp.
I installed the fan after I wanted to test it, plus removed the plate due to two system blackouts and two unexplainable reboots. I thought RAM/SSD overheating could be the trigger, but the true reason was a faulty 5.5x2.1mm plug I used as 12V power connector. That thing got warm during runtime, and at some point I could hear noise coming from it. I have replaced all those end plugs with more sturdy "no soldering terminals" (Aliexpress), and for plugs with the cable, e.g. for the box with the ESP8266 I use to monitor power consumption, Amass XT30 connectors.