Status Update
Thank you itronin
make sure they drive wasn't formatted with some sort of protection enabled.
While I did find out another way this was on the correct track of my original post on the problem. Even though my read out said encryption level 0 this must be a level with in the drive. They would not work until did Seatools secure erase.
Had I seen your referenced post this may have been a better way. But sadly did not see until after finding data on the seatools work around but the concept is the same and may have been better then trying an random 32 digit number per drive for 24 drives
I found a post citing seatools to secure erase and sanitize the drives this was done with a quick secure erase using each drives 32 digit code that should be barcoded but understand why it is not
after the long sanitize of the drives I tried again to SG_Format to 512 (Still fails at 4096 common and no big deal) 30 hours later 22 of the 24 drives have been formatted to 512
Getting a Media Error on 2 of the drives (may have to call them bad) but once traced the two via serials numbers am doing a second sg_format on them now but one of the drives failed ~75% though and not sure on the other as terminal connection lost on that window due to this will not now for a day or so more.
Other thoughts - seatools has a low level format for sectors why does it only allow "Current" instead of including 512, 520, 528, ... sector sizes (Yes the answer is seagate but still they make the drives the sector and the formatting software why not add this one line of code)
For those who choose the seatools way
Seatools works with live disk, linux, and windows.
I used windows for no reason (then closest computer with sas that could be rebooted with no downtime)
installed seatools
once opened seatools sall all drives and could show drive details with no issue.
it would see all drives but any format, sanitize, modify in any way would fail
when to advanced choose one drive (can only start this action on 1 drive at a time but nothing stops you from going to next drive once started)
short > second option
Popup asks for the 32 digit secure erase code (note if not sure if is a O or 0 always put the 0 (number) and B and 8 just like windows xp look almost same)
choose drive again and start format
if you did the short this takes 10 -30 seconds (Can be done in long but i did not try this)
I followed with a Long Sanitize of each drive 6tb drives are about 1tb/hr came back in 8 hours
Drives all finished with no errors reported
switched back to linux and did
Code:
sg_format -v --format --size=512 /dev/sg##
on all drives 24 hours later 22 of 24 up and redoing the remaining 2 after their fails