Agreed.Personally I wouldn't make any modifications to your air handler unit or duct work, that seems overkill to me.
Your right about the loop with the vent and fan so close.Agreed.
re: your diagrams. Nice drawings, btw...
A) With AHU not running, induced air fan operating at top and air inlet at bottom, you have created a short circuit between exhaust and inlet, effectively making one big closet out of two... The spaces will balance thermally and you'll circulate hot air.
B) With AHU running no problem. The induced air fan must also be in service. Lower vent will function as intended.
My suggestion would be to install a 12-16" vent at the top of the connecting wall and install a similar vent at the bottom of the server closet door to allow fresh air in. Fresh air will enter at the bottom of the server closet and exit at the top into the utility room. If the AHU is on then it will draw the warm air out. If the AHU is not on then the hot air will disperse out the louvered utility room door and into the room.
I understand you prefer a induced draft fan over a forced draft fan; either way will work. Preferred way is forced air but not compulsory.
Agreed. The vents need to be large; I've mentioned 12-16" a couple times. Perhaps pick up a return air cover to use as a template. Also, invest in 3 cheap thermometers to monitor temperatures. Maybe have a nephew assemble a web-enabled RPi temperature logger...Cool air from the bedroom closet (it has bypass doors so it should allow some airflow) and out to the Utility room.
I'd try just vents first, one near the floor between bedroom and server closet, and one near the ceiling between server and utility closet. You could always add a fan later if it proved necessary.
Agreed, a moot point now, but that duct work was to be a new addition to connect the fan to the AHU (only mod would have been to an airfilter). Regardless, this is much better and easier.Personally I wouldn't make any modifications to your air handler unit or duct work, that seems overkill to me.
I REALLY LIKE IT!!!How about a set up like this, up top is a through wall fan, either always on, or on a thermostat. Lower in the wall is just a passive vent.
+1How about vent from that closet between bedroom and bath down low to let in cool air, and a vent (or through wall fan) up high between server and utility closet?
+2Agreed.
+3I could add a 4" H x 14" W vent under the shoe rack and another between the studs in the server closet. I think it would be more effective than just depending on the gap between the server closet door and the floor. Thoughts?
No issue leaving the sliding closet door in front of the shoe rack open for unrestricted airflow.Cool air from the bedroom closet (it has bypass doors so it should allow some airflow) and out to the Utility room.
Again, wow - in my latest modification, I used 4 x 14" - we could potentially use two if needed.Agreed. The vents need to be large; I've mentioned 12-16" a couple times..
We haven't discussed server orientation in the closet...Again, wow - in my latest modification, I used 4 x 14" - we could potentially use two if needed.
I have no experience in reversing airflow through a server. Although it may be possible to do without damage, I suspect the design engineers configured the airflow the way they did for very good reasons, and I would hesitate to re-engineer without some testing. If others have successfully done this then you have your answer: reverse fan direction and mount the server vertically on the wall.
Let me provide a preview of where I'm headed with design of other components in the server closet (to be followed with the aforementioned mock up as soon as I have time to finish it). Allow me to preface: the reason for taking this approach is because at some point (that point may be 5 years out), I will sell my condo and a very, very small % of buyers are going to appreciate a "coat closet" being re-purposed as a "server closet". Where possible, I want to engineer the "server closet" such that it can be reverted back to a coat closet with minimal effort (which should be possible if I plan for such now).B1) Mount the vertical server on the back wall of the server closet with its lowest point ~6" above the new air inlet vent. Fabricate/purchase and install a simple metal or plastic deflector to direct the server exhaust air 90 degrees to the front. Create a second fresh air vent at a point immediately above the highest point of the server.
Fresh air will be drawn in by the server fans, heated and discharged at a right angle from the bottom. The heated air will travel across the closet and up towards the exit, inducing airflow from the lower fresh air vent. Free lift.
B2) Fir out the back wall of the server closet to create a 1.5" warm air chimney.
Attach 2x4s on the flat to the metal studs at the back wall and install min. 1/2" plywood to make the new mounting surface. The lowest part of the server should be at the same elevation as the bottom of the plywood (~6" above the inlet air vent), allowing a deflector to route the hot air into the chimney. Leave the chimney open at the bottom to induce air flow from the fresh air vent, and open at the top at the same elevation as the lowest part of the opening to the utility closet.
I thought about that, however: (a) I'm not comfortable with the drive trays facing the floor and (b) there isn't going to be 26" of clearance to slide the server in below the rack and then elevate it to fasten to the rack.B3) Invert the server and mount to the wall; secure with strap, elastic cord, steel/wood bar or latches.
Better yet, spin up a SharePoint server and we will manage the project there Kidding, but I love SharePoint.We should start using numbers to identify our comments; my numbers are in the same order as your bullet points:
Like it.1) Use good-one-side plywood and seal it with primer or urethane. Install plastic edge banding for the professional look.
Understood. If 2 4 x 14 vents for intake are the best my circumstance allows, doesn't going above or below 112 sq in have an impact on the pressure balance (especially if fans are added)? See #8a.3) 144 sq.in is a reasonable starting point. Larger is preferable, even 2' square. You want to reduce the resistance to air flow as much as possible... If there were no door on the server closet the air could circulate freely and all would be groovy. The door, being a coat closet, is likely 30x80" = 2400 sq.in, or 1200 sq.in each for intake and exhaust. From there, every reduction in intake and exhaust area is going to effect air movement within the cavity; keep reducing and at some point there will not be enough natural circulation to properly ventilate and mechanical assistance will be required. Fans can be avoided if the openings are big enough... They make 16" and 24" covers for return air ducts, probably home depot. Go big; size matters.
Armored Romex. Whether out of convenience as the builder already had a massive stock on hand for in wall wiring (code requirement w/ metal studs) or code requirement to have armored Romex direct to AHU and water heater, I do not know.4) A utility closet is an acceptable location to run exposed romex: an unoccupied space not suitable for storage. If there is a chance that something could impact and damage the wire then install BX cable (armored 14/2). What is used to power the AHU and water heater?
Fair point; however, I don't think home server closets will appeal to the masses either (I know the statement was made jovially and to support your point). I'll limit debate on the topic on my end to stay on topic.5) I don't think cloud computing is going to appeal to the masses... Security and snooping and all that. I use iCloud for some stuff but have Nextcloud on my own server with VPN for anything important.
OK.6) Please understand that some compromises are not worth the effort; you need a ventilated server room. Build a ventilated server room. When you're done with the space, build a closet.
Understood - so chimney is 100% internal to the closet (and I misunderstood the first time).7) The chimney is exactly that: a chimney. It funnels the hot server exhaust away from other equipment and towards the exit. If the chimney is also open at the bottom then the hot, forced air from the server will induce cold air from below to enter the chimney and mix with the hot air as it rises. The advantage of using a chimney is not having that volume of hot air mixing with the balance of the incoming cold air, keeping the server intake air as cool as possible. All other equipment in the room will benefit as well.
8a. I will follow your guidance, but can we please include a fan?8) Don't sweat the fan. Get the openings finished off and the computer equipment installed. You need to do some temperature measurements before you can spec a fan. You need to know the delta T and pressure differential across the room in order to estimate the fan size and volume of air required to lower the exhaust temperature. Temps are done by cheap thermometer. Pressures don't need to be measured, just use a square of toilet paper to judge positive and negative pressures and their relative strengths.
Perhaps I should prewire for a fan?Retrofitting a fan can be simple or complex depending on style. You need to know what style is needed...
Yes. The exhaust area will be larger than the intake area because you are adding energy to the incoming air.Understood. If 2 4 x 14 vents for intake are the best my circumstance allows, doesn't going above or below 112 sq in have an impact on the pressure balance (especially if fans are added)? See #8a.
Use armored cable. I forgot about the metal studs. I don't like metal studs unless they're in a belly button.Armored Romex. Whether out of convenience as the builder already had a massive stock on hand for in wall wiring (code requirement w/ metal studs) or code requirement to have armored Romex direct to AHU and water heater, I do not know.
Any cheap thermometers with large dials will work; you'll want to stick one in the intake grill and one in the exhaust plume to begin with.8a. I will follow your guidance, but can we please include a fan?
8b. By openings, I'm assuming you mean the intake and exhaust, right? Intake is constrained by situation, i.e. two 4 x 14, but what size for the exhaust? Also, reference comment in #3 where I ask if the intake size, known due to constraint, dictates an exhaust size requirement.
8c. I actually don't have any thermometers, but I'm happy to buy some. I'm assuming something with a tprobe or 3 so measurements can be taken with the door closed? And where should the measurements be taken from?
8d. Tell me more about this TP measurement. I don't think I will fit in the the room with the door closet and the rack installed etc.
Perhaps I should prewire for a fan?
I like working with smart people. After your first couple posts it was apparent that you don't have a clue what you're doing but damn the torpedoes... The couple of degrees thing sealed it, that and nice condo, btw.
I did an O&G JV too for a bit and share your sentiments, I learned a lot and managed implementation of an SAP BI stack (HANA, BPC, BOBJ) ... fun stuff. Trust me, I'm not being modest, or lying I am not the sharpest tool in the shed. I mean I originally suggested reversing the fans in a server LOL.18 years ago I was working as coordinator on a oilsands R&D project; joint venture thing, $30MM budget, 7 named oil companies, university and government types. The technical committee had a senior petroleum engineer at the table from each member company. A lot of PhDs, many with more than one degree. Big Oil R&D, university professors and government advisers. After the money ran out I contracted out to one of the committee members, which turned into a 12 year relationship and me managing a pilot project up north. I got to work with some incredible people. But a few of them were so specialized they were dumb as bricks on some things. Not that you are. Maybe. But being smart, there's hope.
Depends if we want to introduce some good 'ol fashioned scope creep, there are always 2 neighbors who might not notice a tapped power supply. After all, only 2 5/8" pieces of drywall + metal studs/ insulation + 2 more 5/8" pieces of drywall separate us. Wouldn't be too hard. But I'd rather grab their uplink to aggregate instead. Maybe we pursue in Phase II (if we ever finish Phase I). Actually I hate Phase IIs, as in my experience, unless part of a project plan from Day 0, that usually implies project objectives couldn't be met with time and resources available and Phase II allows money to be re-bucketed and the project re-marketed to accomplish amazing new functionality that was just Part of Phase I to begin with. I digress.You'll only get active cooling if it's required. It costs money to run a fan 24/7.
The collaborative says good plan.
Apologies, we have so many variables moving here, I'm not sure what you are referring to precisely.For vent C: hell yeah. If they make the right size mating pair of registers, then who are we to mess with nature? This is in the nice to have column, but with a star.
I'm not sure who this dubious individual is, but perhaps checking his credentials is in order? That would probably result on you discarding any statement made by said individual. Inductive reasoning skills would lead that conclusion to be had from post #1 "I haven't started to research less noisy replacement fans."Vent C was preferable over vent B because I was only just informed that there may be a sound issue re: vent C. This from the same source that introduced vent C as an option. Scratch vent C; vent B is back in.
Server Friday is tomorrow, I feel like it is Christmas Eve. Time for a beer (also I didn't proof this as I'm actually headed for a beer, so my apologies for any grammar or other mistakes). Pardon my dry humor - I did warn you though.Door weatherstripping is part of the (potential) fan scope.