I have a fix that will very likely work and cost you nothing except time. And will make things non-standard, but the fans will probably never wear out this way. Wire 2 fans in series - disregard all but the red and black wires (tape the ends of the other one or two) and wire two fans at a time this way: connector black wire -> black wire fan1 | red wire fan1 -> black wire fan2 | red wire fan 2 -> connector red wire (use only one motherboard fan connector for 2 fans). If you do this with the pigtails that run from the motherboard, the fans will STILL be hot-swappable (!). If you're careful, you can still revert to the original wiring.
Leave at least 1.5 inches of wire outside the connector so you can re-do if a fan goes bad or if you need to re-strip the insulation. You will have a now-spare motherboard connector pigtail left over.
Fans will always run the same speed but will be much quieter, and because they are running half-voltage, will probably never wear out. I have done this many times with other devices that have noisy fans, when I'm sure that the machines will never run too hot even at 1/2 fan speed.
Will try this with my Supermicro case and fans in a bit and hope to report back with results. But I'm betting this is a good fix.
Follow-up: Yes, this worked. Needed to set the fans to full speed in BIOS (old X7DBU mobo, btw) but all is working fine. I just re-wired the middle two fans and unplugged the other ones. This server will be very lightly loaded, so I don't anticipate any CPU overheating - the CPUs (2 dual-core Xeons) only have heatsinks, no attached fans. System is much quieter.
And yes, I'm willing to take the consequences if a fan fails. But at half speed, the fans will probably outlast the rest of the system.
Leave at least 1.5 inches of wire outside the connector so you can re-do if a fan goes bad or if you need to re-strip the insulation. You will have a now-spare motherboard connector pigtail left over.
Fans will always run the same speed but will be much quieter, and because they are running half-voltage, will probably never wear out. I have done this many times with other devices that have noisy fans, when I'm sure that the machines will never run too hot even at 1/2 fan speed.
Will try this with my Supermicro case and fans in a bit and hope to report back with results. But I'm betting this is a good fix.
Follow-up: Yes, this worked. Needed to set the fans to full speed in BIOS (old X7DBU mobo, btw) but all is working fine. I just re-wired the middle two fans and unplugged the other ones. This server will be very lightly loaded, so I don't anticipate any CPU overheating - the CPUs (2 dual-core Xeons) only have heatsinks, no attached fans. System is much quieter.
And yes, I'm willing to take the consequences if a fan fails. But at half speed, the fans will probably outlast the rest of the system.
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