there's nothing you can change or do on the 6610, trust me. If there's one point I've made in this thread that I wish would actually stick, it's this one. They designed the 6610 on the absolute thermal limit - as you noticed, totally stock, it runs HOT. they specced it with the least airflow/noise possible in 1Ru. If you change the fans/reduce airflow by even 5%, it's going to cook. It's a half a terabit router in 1RU, every other switch in this class has an idle equivalent to the 6610's on full blast. The fact that 6610's EVER run succesfully on fan speed 1 is a miracle, especially with 80f ambient intake
I sincerely doubt changing the thermal compound will net you more than half a degree, again, given this was a $10k switch with quite a lot of engineering put into thermals, if the engineers could have shaved off an entire 5 degrees by speccing 50 cent more expensive thermal compound, they would have done it.
The ONLY solution that has any chance of working is what @kapone did, I'm sure he'll chime in. You can't modify the existing fans and monitoring for a lot of reasons, so he basically cut the top half of his switch off, and stuck some case fans over it to augment the existing cooling. That has kept his switch on fan speed 1 24/7. Obviously, this involves cutting the chassis lid up, and will make it take up much more than 1RU.
It's possible a second fan tray will move just enough extra air to keep it under threshold, but you'll then be contending with the extra noise of a second fan tray. no free lunch
I sincerely doubt changing the thermal compound will net you more than half a degree, again, given this was a $10k switch with quite a lot of engineering put into thermals, if the engineers could have shaved off an entire 5 degrees by speccing 50 cent more expensive thermal compound, they would have done it.
The ONLY solution that has any chance of working is what @kapone did, I'm sure he'll chime in. You can't modify the existing fans and monitoring for a lot of reasons, so he basically cut the top half of his switch off, and stuck some case fans over it to augment the existing cooling. That has kept his switch on fan speed 1 24/7. Obviously, this involves cutting the chassis lid up, and will make it take up much more than 1RU.
It's possible a second fan tray will move just enough extra air to keep it under threshold, but you'll then be contending with the extra noise of a second fan tray. no free lunch