I know nothing about CAD and waterjets, etc.I have said ears and decent CAD knowledge, I'll see what I can draft over the next few days.
Since it's a waterjet, I figure countersinks won't be possible? I'll skip them if it's preferred.
Any preferred file format? Inches or mm?
I know nothing about CAD : just wanted to say that URL was interesting to look at, thanksA 3-axis CNC would be hilariously overkill; the ears are basically a thick piece of bent sheet metal with holes. A waterjet cutter and bending brake should be plenty enough.
Still, if you're interested, here's the 'bent' version of the part; rack ear
I forgot to mention that, when I had it out of my rack it was using less, i think around 30-40w. turns out someone had plugged in a battery charger into my rack that I hadn’t noticed and was accounting for the increased draw at both my measuring points@bit.rot - still having the 60W power draw from the 6450 ?
pretty much any conventional 3-axis CNC would be able to do it. A waterjet cutter that can do 5-axis could also do it since it can angle its cutting nozzle relative to the piece.Question: what process does allow for countersunk holes? (other than manual method)
Thanks for the video... never saw a 5-axis water jet before.... What do they cost? $25k? $50k? $100k?pretty much any conventional 3-axis CNC would be able to do it. A waterjet cutter that can do 5-axis could also do it since it can angle its cutting nozzle relative to the piece.
I have no clue who besides myself would have interest, but can you make a simple youtube video while your machine makes a Rack Ear ...Just cutting a couple out to help the community. Got the file from @maes, doesn't really take me any time other than sticking the material in and clicking go. The waterjet sits idle in my garage 99% of the time, I got it for making custom engine parts. Mines a 2 axis (OMAX ProtoMax), so basically just 2D parts.
mbsod,No countersinks unfortunately. mm preferred. No need to fully model it, just a flat part with the offset where the bend needs to go is perfect (so I don't need to reflatten it for cutting).