For a C6100, I would try to get a box from a Proliant 2U server, like a DL380. A comparable Dell server box would also work. Know anyone who works in a datacenter environment that can get you one?
Heavy foam. Do not bubble wrap. The other idea is that there are places that have the injection foam. I wonder if you could find a local shop to do it for you?
BTW - where are you colo'ing at? Also are you northern CA or southern?
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