Ahh...one of the two Chenbros is...misbehaving.
Before I racked everything, everything was tested outside, double checked and then racked (I'm not particularly fond of re-racking 100lb boxes...). The primary storage server (the other Chenbro) was installed, configured and was being put through its paces for the last month or so, and it has been performing beautifully.
The other Chenbro...I fired it up 2 days ago to install and configure it as a mirror, and...the power button just makes go into a turn-on-off loop. Doesn't even get to the BIOS or anything. What the hell??
- Took it out of the rack to inspect and see if something's shorting out or something...and it turns on just fine outside the rack. WTH?
- Put it back in the rack - back to the loop...grrrr....
- Pulled it out, took off the lid to see if something is not right...and pushed it back in without the lid...back to loop...grrr..
- After several debugging tries of pulling the server out (but not completely) and pushing it back in...if I pull it out just about half way....it'll boot just fine. If push it back in where more than half the server is in the rack....back to loop!
This is very weird. Yeah, there's wires on the "sides" of the chassis inside, as you can see:
(This is an older pic, there's actually more stuff in the chassis now. I had to add two 12v-5v step-down converters as the 5v supply wasn't enough from the HP PDUs).
But...nothing is touching anything that it's not supposed to, from a visual inspection. There has to be
something that's shorting out once the server is fully pushed into the rack and there's pressure from the sides and/or top/bottom, but doesn't seem easy to figure out.
Both servers were built almost identically, so I'm a bit flummoxed. Other than tearing up the server and rebuilding it again, anyone have any bright ideas?