I thought about that, but the spacing is quite tight now, there's literally ~0.3" of space between fans and the box walls (vertical side). When I was doing temporary testing, it did look like the fans work just fine with no cowling (remember these are ceiling fans...). I think it might be the curvature of the fan blades and the fact they have ~5" of space to draw air from. On a ceiling, it'd be even less.I can't help but think those fans would be a lot more efficient with some kind of cowling, even just partially with curved triangles coming in from the sides between fans and maybe some large fillets in the corners.
That certainly is a concern, and I won't know till I finish the frames and mount them. But yeah, static pressure is not needed in this case, just airflow. All of the compute sleds (They're all open frame, with no chassis) have active CPU coolers on them (Dell...) and are spaced 3U apart.Right, a ceiling fan isn't going for any static pressure either, not sure what your setup will need, but allowing (relatively) high pressure air to spill over the blade tips to the low pressure side of the blades won't be great for forcing airflow through restrictions. Come to think of it the blade tips passing each other might also make some extra noise too, depends on rotation speed.

